16 Feb 2008, 22:46
All Pulsar displays were soldered in position [the solder paste used in surface-mount applications melts at a much lower temperature than the alloy used in flow-soldering, about 275 degrees versus 600; P1s are soldered together with an indium alloy that melts at about 250]. The single component that was not was the light sensor...it was often installed with silver epoxy [most often on P2 and P3 modules, but occasionally on P4 and Dress watches, as well]. It is clear that they left the factory that way; there is no trace of solder on the circuit pads. As far as removing a display in the course of a repair, mechanical force is a workable but risky method. Better to selectively heat the part to be removed [I have a rectangular, funnel-like device I use to channel hot air from a paint stripper...it narrows down to just the size and shape of the display, and shields the surrounding parts from the 400-degree heat, gets the job done in 10-15 seconds]. OK if the display comes off in more than one piece; the one thing you DON"T want to have happen is to fracture the circuit board [it's a very brittle alumina ceramic]. You will immediately break circuit traces AND [on P4s and later models] wire-bonds, and such damage is essentially unrepairable.